I have created an evaluation of a manufacturing process test-run
based on control charts that I have generated from the given data. I
have been given three days’ worth of data. The process was allowed to
run for 23 hours each day without interruption, other than the regular
end-of-day maintenance during the last hour. I have examined the control
charts and have identified the hour at which the process should have
been shut down. I have cited the Nelson’s law to support my decision.
For this evaluation, historically the process mean is 25, the standard
deviation is 1.75, the sample size per hour is 5, the standard deviation
of the sample mean is 0.783, the Upper Control Limit is 27.35, and the
Lower Control Limit is 22.65.
As you can see in the control chart for day on, there is a clear
violation of Nelson’s third rule at hour nine and production should have
been halted there as it was the fourth sample mean farther than one
standard deviation away from the mean
As you can see in the control chart for day two, there is a clear
violation of Nelson’s second rule at hour four and production should
have been halted there because it was the second of three points to be
consecutively farther than two standard deviations away from the mean.
As you can see in the control chart for day three, there are no violations so there is no need to halt production.
All the information about Nelson’s law came from the attached website. https://ximera.osu.edu/qcstats/QC_stats/STAT_QC-0250/main